Archwire system

ABSTRACT

The present invention is directed to selection of individual patient archwires by examining the patients inner arch rather than the patients teeth. In particular, a method of archwire selection comprises (a) obtaining a representation of a patient&#39;s inner arch curve (a “PIAC”); (b) selecting an archwire shape based at least partially on the PIAC representation; (c) making an initial selection of an archwire size based at least partially on the PIAC representation; (d) selecting a final archwire size after considering something other than the PIAC representation; and (e) selecting an archwire to be used based on the selected archwire shape and selected final archwire size. Using the PIAC rather than the occlusal or labial and buccal surfaces of the teeth for archwire shape selection promotes shaping the teeth to the shape of the jaw bone and gives consistent facial esthetics plus better retention of the treatment correction. Use of a patients PIAC/jaw bone structure also facilitates automating the process of archwire selection.

[0001] This application claims the benefit of U.S. provisionalapplication No. 60/350233 incorporated herein by reference in itsentirety.

FIELD OF THE INVENTION

[0002] The field of the invention is orthodontics.

BACKGROUND OF THE INVENTION

[0003] Dentists, orthodontists in particular, often use orthodontichardware such as brackets and archwires in the prevention or correctionof irregularities of the teeth. An orthodontic bracket is generally ametal or ceramic part fastened to a tooth to serve as a means forfastening an archwire. An archwire is a metal wire that is attached tothe brackets to move the teeth of a patient in a manner desired by thepatient's dentist. In treating a patient, a dentist will generally use astandard set of 24-28 brackets and 1 archwire engaged into thesebrackets to apply the forces needed for tooth movement.

[0004] Archwires generally vary in regard to shape, size, and type ofwire used. In previously known methods, initial selection of an archwireis typically accomplished by examination of a patient's teeth todetermine what size and shape of archwire would be appropriate for thatpatient. In many instances, the shape to be used is determined bylooking at the shape formed by the occlusal surfaces of the teeth, or bylooking at the shape formed by the labial and buccal surfaces of theteeth. Unfortunately, determining an appropriate shape by looking at theocclusal or the labial and buccal surfaces of a patient's teeth does notalways result in selection of the optimum archwire shape. Such selectionis generally made more difficult due to variations in tooth shape,position and orientation. Moreover, although taught in school, selectingcustom archwire shapes for each individual patient is generally too timeconsuming for the dentist/orthodontist, reducing the number of patientsthat can be seen in a day, and increasing the fee for those patientsbeing treated.

SUMMARY OF THE INVENTION

[0005] The present invention is directed to selection of individualpatient archwires by examining the patients inner arch rather than thepatients teeth. In particular, a preferred method of archwire selectioncomprises (a) obtaining a representation of a patient's inner arch curve(a “PIAC”); (b) selecting an archwire shape based at least partially onthe PIAC representation; (c) making an initial selection of an archwiresize based at least partially on the PIAC representation; (d) selectinga final archwire size after considering something other than the PIACrepresentation; and (e) selecting an archwire to be used based on theselected archwire shape and selected final archwire size. Using the PIACrather than the occlusal or labial and buccal surfaces of the teeth forarchwire shape selection promotes shaping the teeth to the shape of thejaw bone, and gives consistent facial esthetics plus better retention ofthe treatment correction.

[0006] It is contemplated that such a method of archwire selection mayadvantageously be at least partially used as part of an automated systemfor selecting an archwire for a patient comprising: a patient internalarch curve recorder adapted to obtain a representation of the patient'sinternal arch curve; data on available archwires; and a mechanismadapted to compare an obtained representation of a patient's internalarch curve with the data on available archwires and to identify anarchwire based on any such comparison. Similarly, it may advantageouslybe used, at least in part, in a system for selecting and ordering anarchwire for a patient comprising means for selecting an archwire from aplurality of available archwires; and means for ordering the selectedarchwire from an archwire supplier; wherein the selection of an archwireis based, at least in part, on all of the following factors: thepatient's jawbone structure; a dentists preferred treatment option; andthe sizes and shapes of available archwires.

[0007] Various objects, features, aspects and advantages of the presentinvention will become more apparent from the following detaileddescription of preferred embodiments of the invention, along with theaccompanying drawings in which like numerals represent like components.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008]FIG. 1 is diagram of a first method of archwire selection.

[0009]FIG. 2 is a top view of a patient's study model.

[0010]FIG. 3 is a top view of an image of a patient's teeth and arch.

[0011]FIG. 4 is a top view of a tapered archwire.

[0012]FIG. 5 is a top view of a square archwire.

[0013]FIG. 6 is a top view of an ovoid archwire.

[0014]FIG. 7 is a top view of a translucent sheet bearingrepresentations of various different sized tapered archwires.

[0015]FIG. 8 is a top view of a translucent sheet bearingrepresentations of various different sized square archwires.

[0016]FIG. 9 is a top view of a translucent sheet bearingrepresentations of various different sized ovoid archwires.

[0017]FIG. 10A is a top view of a translucent sheet bearing archwirerepresentations superimposed on a patient's study model to compare therepresentations to the patient's PIAC.

[0018]FIG. 10B is a top view of a translucent sheet bearing archwirerepresentations being compared to the curve formed by the labial andbuccal surfaces of a patient's teeth.

[0019]FIG. 11A is a dimensioned view of a small, tapered, lowerarchwire.

[0020]FIG. 11B is a dimensioned view of a medium, tapered, lowerarchwire.

[0021]FIG. 11C is a dimensioned view of a non-extraction, tapered, lowerarchwire.

[0022]FIG. 11D is a dimensioned view of a medium, square, lowerarchwire.

[0023]FIG. 11E is a dimensioned view of a large, square, lower archwire.

[0024]FIG. 11F is a dimensioned view of a small, ovoid, lower archwire.

[0025]FIG. 11G is a dimensioned view of a medium, ovoid, lower archwire.

[0026]FIG. 11H is a dimensioned view of a first non-extraction, ovoid,lower archwire.

[0027]FIG. 11I is a dimensioned view of a second non-extraction, ovoid,lower archwire.

[0028]FIG. 12A is a dimensioned view of a small, tapered, upperarchwire.

[0029]FIG. 12B is a dimensioned view of a medium, tapered, upperarchwire.

[0030]FIG. 12C is a dimensioned view of a non-extraction, tapered, upperarchwire.

[0031]FIG. 12D is a dimensioned view of a medium, square, upperarchwire.

[0032]FIG. 12E is a dimensioned view of a large, square, upper archwire.

[0033]FIG. 12F is a dimensioned view of a small, ovoid, upper archwire.

[0034]FIG. 12G is a dimensioned view of a medium, ovoid, upper archwire.

[0035]FIG. 12H is a dimensioned view of a first non-extraction, ovoid,upper archwire.

[0036]FIG. 12I is a dimensioned view of a second non-extraction, ovoid,upper archwire.

DETAILED DESCRIPTION

[0037] Referring to FIG. 1, a method of archwire selection comprises:step 10, obtaining a representation of a patient's inner arch curve (a“PIAC”); step 20, selecting an archwire shape based at least partiallyon the PIAC representation; step 30, making an initial selection of anarchwire size based at least partially on the PIAC representation; step40 selecting a final archwire size after considering something otherthan the PIAC representation; and step 50, selecting an archwire to beused based on the selected archwire shape and selected final archwiresize. Using the PIAC rather than the occlusal or labial and buccalsurfaces of the teeth for archwire shape selection promotes shaping theteeth to the shape of the jaw bone and gives consistent facial estheticsplus better retention of the treatment correction.

[0038] A PIAC, as the term is used herein, is the curve formed by thejaw-bone structure of the patient. It is contemplated that the PIAC isbest represented by the curve formed where the surface formed by thepatient's gums transitions from the surface formed by the portion of thegums covering the patient's upper or lower arch to the surface formed bythe portion of the patient's gums covering the bases of the interiorsurfaces of the patient's teeth. As a patient has upper and lowerarches, the PIAC corresponding to the upper arch will be referred to asthe “upper PIAC”, and the PIAC corresponding to the lower arch will bereferred to as the “lower PIAC”. In instances herein where what is beingdiscussed can be applied to either or both the upper PIAC and lowerPIAC, the acronym “PIAC” will not be preceded by either the word upperor lower. A similar convention will be followed in regard to the term“arch” as well. The PIAC will typically be visible if one views an imageor study model of the patient's teeth and arch.

[0039] Referring to FIGS. 2 and 3, obtaining a representation 110 of thePIAC may be accomplished in a number of ways including but notnecessarily limited to obtaining a study model 100A of the patient'steeth and arch, obtaining an image 100B of the patient's teeth and arch,and obtaining an electronic representation (not shown) of the patient'steeth and arch. Although the use of a study model 100A or image 100B isadvantageous for manual selection methods, the use of alternativerepresentations may be more advantageous for automated methods. Ifmanual selection methods are to be used, it will generally be desirablethat PIAC representation 110 be. visible. However, all that is requiredof a PIAC representation 110 is that it be comparable to arepresentation of one or more archwires. As such, the type ofrepresentation used will be at least partially dependent on the mannerin which comparisons are to be made.

[0040] Selecting an archwire shape will generally comprise comparing thePIAC representation 110 to existing archwire shapes and selecting thearchwire shape that most closely corresponds to the PIAC 110. It iscontemplated that a larger number of patients will have PIAC shapes thatcorrespond to one of three archwire shapes, square, tapered, and ovoid.FIGS. 4-6 depict three archwires 200 having the three shapes, squarearchwire 210, tapered archwire 220, and ovoid archwire 230. It iscontemplated that arch shapes other than those shown in FIGS. 4-6 may beused, but that the three shown provide the best fit to reduce themanufacturing and inventory needed to use preformed shapes and sizes inprivate practice.

[0041] It is preferred that selection of an archwire shape beaccomplished by comparing a representation of an available archwire tothe PIAC representation 110. The use of an archwire representation forcomparison in place of an actual archwire is thought to advantageous, ifnot actually required, for use in automated archwire selection methods.The use of an archwire representation also provides advantages in manualselection methods as such a representation is generally cheaper than anactual archwire, maintaining the integrity of the representation isgenerally easier than doing the same for an archwire, and storing therepresentation is easier than storing the archwire. In less preferredmethods, selection of an archwire shape may be accomplished by simplyviewing the PIAC representation to determine its shape, the determinedshape becoming the selected archwire shape.

[0042] Referring to FIGS. 7-9, it is contemplated that, particularly formanual methods, providing one or more sets 300 of archwirerepresentations (310A-310C, 320A-320B, 330A-330D) on a transparent ortranslucent sheet 301 facilitates selection of an archwire shape as themembers of the collection can be visually compared to the PIAC bysuperimposing the individual archwire representations on the PIACrepresentation as shown in FIG. 10A. A given set may compriserepresentations of each shape of archwire, representations of differentsized archwires of a given shape as was done in FIGS. 7-9, or acombination of different archwire shapes and sizes. A given set may alsoinclude variations on sizes that correspond to treatment options such asnon-extraction vs. extraction. FIG. 7 shows a set 300 of tapered shapedarchwire representations 310A-310C, with 310A being a small taperedarchwire, 310B being a medium tapered archwire, and 310C being anon-extraction tapered archwire. FIG. 8 shows a set 300 of square shapedarchwire representations 320A-320B, with 320A being a medium squarearchwire, and 320B being a large square archwire. FIG. 9 shows a set 300of ovoid shaped archwire representations 320A-320B, with 330A being asmall ovoid archwire, 330B being a medium ovoid archwire, 330C being afirst non-extraction ovoid archwire, and 330D being a secondnon-extraction ovoid archwire.

[0043] Selecting an archwire size will generally comprise comparing thePIAC 110 to existing archwire sizes (see FIG. 10A) and selecting thearchwire size that most closely corresponds to the PIAC 110. Thisinitial selection will often be done simultaneously with the selectionof the archwire shape by comparing various archwire representations tothe PIAC representation 110. After an initial size selection is made, afinal selection will be made based on criteria other than the PIAC 110.Typically this will involve comparing various archwire representationswith the curve 120 formed by the outside (labial and buccal) surfaces ofa patient's teeth (see FIG. 10B and FIG. 2) and determining whichrepresentation best corresponds to that curve. If a particular treatmentoption is to be chosen, the comparison may be limited to a subset ofarchwire sizes that correspond to the chosen treatment. Thus, on thesame patient, one diagnosis (non-extraction) may require a larger sizethan the patient's original, naturally determined, arch size. In anothertreatment choice, the arch shape and size may be maintained, and inothers, the shape and size may be constricted.

[0044] As an example, study model 100A may be that of a patient whowants the wider smile that a non-extraction treatment could bring.Having obtained study model 100A, a dentist would then pull out one ormore transparent sheets 301 bearing representations (310-330) of thearchwires (210-230) available to the dentist. The dentist would firstdetermine the appropriate archwire shape to be used by superimposing thedifferent archwire representations on the study model to see whichrepresentation best fit the PIAC reproduced by the study model. For thesake of this example, we will assume that a small ovoid archwire bestfits the patient's PIAC. Having determined the shape and that the finalsize will not be smaller than the small ovoid, the next step is todetermine which size is appropriate. Since a non-extraction plan is tobe followed, the small/first and medium/second non-extractionrepresentations will be superimposed on the study model so that thedentist can visually determine which best fits the curve that will beformed when a wire is mounted to brackets coupled to the patient'steeth.

[0045] It is contemplated that the method of archwire selectiondiscussed herein is particularly well adapted for implementation in anautomated system 400 for archwire selection as shown in FIG. 13. It iscontemplated that such a system 400 would beneficially comprise apatient internal arch curve 410 recorder adapted to obtain arepresentation 415 of a patient's internal arch curve; data 420 onavailable archwires; and a mechanism 430 adapted to compare an obtainedrepresentation 415 of a patient's internal arch curve with the data 420on available archwires and to identify an archwire based on any suchcomparison. Such a system 400 would also preferably include means 440for accepting a treatment diagnosis 450 for the patient.. It is alsopreferred that either the curve recorder 410 or some other means be usedto provide additional data 460 (such as current position, orientation,shape, and size) on the patients teeth. It is also preferred that such asystem be integrated into a system 500 (see FIG. 14) that facilitatesthe ordering of the selected archwire and other orthodontic hardware tominimize or eliminate the need for a dentist/orthodontist to stockarchwires. Such a system will generally comprise means 510 for selectingan archwire from a plurality of available archwires, and means 520 forordering the selected archwire from an archwire supplier. In such asystem 500, the selection of an archwire will likely be based, at leastin part, on all of the following factors: the patient's jawbonestructure; a dentists preferred treatment option; and the sizes andshapes of available archwires.

[0046] A patient internal arch curve recorder 410 adapted to obtain arepresentation of a patient's internal arch curve 415 may comprise amodern imaging system capable of providing the required electronicrepresentation directly. Alternatively, such a recorder 410 may simplycomprise a scanner or digital camera which digitizes a representation(such as a study model or physical image) obtained through other means.Similar methods may be used to obtain additional data 460 on the currentstate of the patient's teeth such as current position, orientation,shape, and size.

[0047] The data 420 on available archwires is preferably a database ofavailable archwires with sufficient data on each available archwire topermit comparison, primarily in regard to shape, with the patient'sPIAC, the curve formed by the outside (labial and buccal) surfaces ofthe patients teeth, and the desired treatment option. In some instances,such data 420 may be provided in electronic form directly from one ormore archwire manufacturers. In other instances, such data may beobtained directly from examination of actual archwires.

[0048] A mechanism 430 adapted to compare an obtained representation ofa patient's internal arch curve 415 with the data 420 on availablearchwires may use one or more known comparison methods adapted forcomparing curves and/or data sets. It is contemplated that such amechanism 430 may operate to identify an ideal curve based on thepatients PIAC, the current state of the patient's teeth, the desiredtreatment option, and the next step to be performed in following thattreatment option. Once such an idealized curve is identified, it may becompared to the data available on available archwires to select anavailable archwire best adapted to accomplish the next step of thetreatment. Alternatively, such a mechanism 430 may simply plug all thedata available on the patient and the available archwires into a complexalgorithm that will identify the archwire to be used. Regardless of themethod used, the results of the comparison need to be communicated tothe dentist/orthodontist. It is preferred that the results becommunicated directly to the dentist. The results may be communicatedindirectly if the system is integrated with an ordering system such thatthe dentist is notified by receipt of an archwire, but such a system maybe less than desirable if possible errors in treatment are to beminimized.

[0049] Any means 440 for accepting a treatment diagnosis 450 for thepatient that facilitates the use of the diagnosis in selecting anarchwire may be used. Such means 440 will typically include the use of akeyboard and monitor to accept input and provide verification of correctinput to the dentist. Alternatively, other means may be used such assystems designed to accept voice input and to provide audio confirmationand/or output.

[0050] Integration into a system 500 that facilitates the ordering ofthe selected archwire and other orthodontic hardware is preferred inorder to minimize or eliminate the need for a dentist/orthodontist tostock archwires. Ideally, the dentist/orthodontist would need to supplyonly a treatment diagnosis to the system, and facilitate the system'sobtaining data on the patients teeth and jaw bone structure, confirmthat an archwire or set of archwires is to be ordered, and then wait fordelivery of the ordered archwire(s). Although stocking of some archwiresmay facilitate a just-in-time system of inventory in which inventory isreplaced as used, it is preferred that little or no inventory ofarchwires be maintained and that archwires be obtained on an as-neededbasis. Although there will generally be a delay between thedetermination of the archwire to be used and the dentists receipt of thearchwire and/or use of it on the patient, such a delay is considered tobe acceptable in light of the savings to be achieved by reducing oreliminating the dentist's inventory of archwires. Such a saving becomeseven more significant as the number of shapes, sizes, and types ofavailable archwires increases. Reference to FIGS. 11A-11I and 12A-12Iprovide an indication of the impact of such an increase when oneconsiders that in many instances a single archwire shape and size mayhave been previously used and stocked in place of the archwires shown.

[0051] Although the system and method discussed are generally applicableregardless of the archwire shapes and sizes available, it iscontemplated that having the archwires shown in FIGS. 11A-11I and12A-12I may be advantageous. The pictured set of archwires iscontemplated to be a set of archwires that embodies a desirable balanceof the advantages and disadvantages relating to the number, size, andshape of archwires available.

[0052] Thus, specific embodiments and applications of archwire selectionsystems and methods have been disclosed. It should be apparent, however,to those skilled in the art that many more modifications besides thosealready described are possible without departing from the inventiveconcepts herein. The inventive subject matter, therefore, is not to berestricted except in the spirit of the appended claims. Moreover, ininterpreting both the specification and the claims, all terms should beinterpreted in the broadest possible manner consistent with the context.In particular, the terms “comprises” and “comprising” should beinterpreted as referring to elements, components, or steps in anon-exclusive manner, indicating that the referenced elements,components, or steps may be present, or utilized, or combined with otherelements, components, or steps that are not expressly referenced.

What is claimed is:
 1. A method of selecting an archwire for a patientcomprising: obtaining a representation of the patient's inner arch curve(PIAC); selecting an archwire shape based at least partially on the PIACrepresentation; and selecting an archwire to be used based on theselected archwire shape.
 2. The method of claim 1 wherein selecting anarchwire shape comprises providing a translucent or transparent sheetbearing a representation of an archwire, and attempting to superimposethe archwire representation on the PIAC representation.
 3. The method ofclaim 1 wherein obtaining the PIAC representation comprises obtaining animage of the patient's teeth and arch, and selecting an archwire shapecomprises viewing at least a portion of the image through thetranslucent or transparent sheet.
 4. The method of claim 1 whereinobtaining the PIAC representation comprises obtaining a study model ofthe patient's teeth and arch, and selecting an archwire shape comprisesviewing at least a portion of the study model through the translucent ortransparent sheet.
 5. The method of claim 1 further comprising selectingan initial archwire size based at least partially on the PIACrepresentation, and wherein selecting an archwire comprises selecting anarchwire to be used based on the selected archwire shape and selectedinitial archwire size.
 6. The method of claim 5 further comprisingselecting a final archwire size after considering something other thanthe PIAC representation, and wherein selecting an archwire comprisesselecting an archwire to be used based on the selected archwire shapeand selected final archwire size.
 7. An archwire selection aidcomprising a translucent or transparent sheet bearing one or morerepresentations of archwires.
 8. An automated system for selecting anarchwire for a patient comprising: a patient internal arch curverecorder adapted to obtain a representation of the patient's internalarch curve; data on available archwires; a mechanism adapted to comparean obtained representation of a patient's internal arch curve with thedata on available archwires and to identify an archwire based on anysuch comparison.
 9. The system of claim 8 wherein the system furthercomprises data relating to the current position, orientation, shapeand/or size of the patient's teeth.
 10. The system of claim 8 whereinthe system further comprises an input mechanism adapted to accept atreatment diagnosis.
 11. The system of claim 10 wherein the mechanismadapted to compare an obtained representation of a patient's internalarch curve with data on available archwires is also adapted to utilizeany input treatment diagnosis in identifying an archwire.
 12. The systemof claim 8 wherein the system comprises a communications mechanismadapted to communicate to an archwire supplier that the identifiedarchwire is to be provided to a user of the system.
 13. The method ofclaim 8 wherein the patient internal arch curve recorder comprises ameans for obtaining an electronic representation of at least a portionof a study model or image.
 14. The method of claim 13 wherein thepatient internal arch curve recorder comprises a digital camera orscanner.
 15. The method of claim 8 wherein the data on availablearchwires comprises data on archwires comprising one of at least threedifferent shapes.
 16. The method of claim 15 wherein the data onavailable archwires comprises data on at least two archwires having thesame shape wherein one of the archwires is adapted for use in anon-extraction treatment plan and another of the archwires is adaptedfor use in an extraction treatment plan.
 17. An automated system forselecting and ordering an archwire for a patient comprising: means forselecting an archwire from a plurality of available archwires; and meansfor ordering the selected archwire from an archwire supplier; whereinthe selection of an archwire is based, at least in part, on all of thefollowing factors: the patient's jawbone structure; a dentists preferredtreatment option; and the sizes and shapes of available archwires.